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Key points of this article
- (1) Leak and disconnection prevention: Because leaks and disconnections lead to both fluid loss and increased electricity consumption, it is important to prevent problems before they occur by performing regular maintenance.
- (2) Reduced pressure loss: Reducing pressure loss reduces power consumption by compressors and pumps, improving the efficiency of the entire system.
- (3) Saving energy by using dedicated couplings: Using dedicated couplings not only saves energy but also has various other benefits, such as improvements in work efficiency.
Saving energy through leak and disconnection prevention
Fluid leakage from connections between hoses and couplings, or due to loose hoses, leads directly to energy waste. Leaks from pipes carrying liquids or gases not only result in fluid loss, but also increase the load placed on compressors and pumps, eventually leading to increased electricity consumption.
To prevent such problems, regular maintenance must be performed, such as periodically retightening and checking hose clamps to prevent hose disconnections and fluid leaks.
When fastening barb fittings with a hose clamp
Tightening force is reduced
Saving energy by reducing pressure loss
Conventional hose nipples (barb fittings) are often designed with a thickened nipple portion for enhanced strength, enabling them to accommodate a variety of hoses, such as resin and rubber hoses, and to support numerous fastening methods, including hose clamps and mechanical crimping.
While such thicker designs increase the coupling strength, the inner diameter of the coupling becomes less than the inner diameter of the hose. This results in pressure loss.
Now, here’s a question from Hose Adviser PRO.
What is the best way to reduce pressure loss?
Select from among A, B and C below.
A. Standardize the use of mechanical crimping instead of using hose clamps
B. Select a coupling with an inner diameter larger than the inner diameter of the hose.
C. Use dedicated couplings that are less likely to cause pressure loss.
The correct answer is C. Use dedicated couplings that are less likely to cause pressure loss.
Let’s learn about what kind of product dedicated couplings are and how effective they can be.
Use dedicated couplings to reduce workload while saving energy
Finally, we will introduce some products that can be used to save energy without increasing workload.
TOYOCONNECTOR hose couplings prevent leaks and disconnections while being highly energy saving.
[Leak and disconnection prevention]
TOYOCONNECTOR hose couplings ensure a reliable seal between the coupling and hose, preventing fluid leakage while saving energy. There is no need to retighten hose clamps or control tightening torque, enabling installation work to be standardized.
Comparison with conventional product (hose nipple)
[Reducing pressure loss]
The coupling portion of TOYOCONNECTOR is designed with a wide inner diameter to allow fluid to flow smoothly, reducing pressure loss. This reduces the load placed on compressors and pumps, reducing energy consumption.
Comparison with conventional product (hose nipple)
In addition to preventing leaks and disconnections while reducing pressure loss, TOYOCONNECTOR has many other benefits. For more details, please click on the image below to view product information on a website.
[TOYOCONNECTOR: Zero leaks and disconnections]
Offering many benefits other than leak and disconnection prevention!
■ Click below to see video showing how TOYOCONNECTOR prevents leaks and disconnections
【Prevents leaks and disconnections】Comparison of pressure resistance safety【TOYOCONNECTOR（TC3-B）】
■ Click below to see a video showing how TOYOCONNECTOR compares with other couplings in terms of reduced work times and standardization
Comparison of installation workability｜TOYOCONEECTOR VS Ordinary connector
■ Click below to see how TOYOCONNECTOR compares with barb fittings in terms of energy savings, such as changes in energy consumption
[Energy Savings] TOYOCONNECTOR vs. Barb Fittings - Could the fittings change energy usage?
That wraps up our explanation on saving energy through hose piping.
For any other inquiries or consultations, please contact the Toyox Customer Service Office.
Energy savings is an essential issue for sustainable development and cost reduction at company factories and production sites. Hose piping is also an important element of energy savings, and appropriate measures can help improve energy efficiency. By combining hoses with dedicated couplings, we here at Toyox are able to prevent leaks and disconnections while reducing pressure losses, thereby contributing to energy savings at factories. Here, Hose Adviser PRO will describe tips on saving energy through hose piping and the anticipated effects.